Features:
- The used cutting fluid travels to a dirty tank from a gear grinder – any filtration magnets located inside the dirty tank capture magnetic metal powder – a scraper scrapes off the sludge – a roller squeezes out cutting fluid from the sludge – the sludge is discharged.
- Cyclone-separator or backwashing filters remove non-magnetic grinding powder and binding agent from the cutting fluid – the fluid travels to a clean tank.
Benefits:
- Magnets(using permanent magnets)can be used for both oil-base and water-base fluid.
- Collect oil/fluid until the last drop, and recycle it.
- 50% less industrial waste management cost in many case.
- Low operation cost and low maintenance cost, 1/5 in many cases
Magnet conveyorTR AP-type: Filtration example with working fluid
| Before Magnets | After Magnets | Filtration rate | |
| Shaving | 47.8mg/100ng | ⇒ 5.2mg/100mg | 92% |
| Honing machines | 73.1mg/100mg | ⇒ 8.4mg/100mg | 87% |
| Super Finish | 78.7mg/100mg | ⇒ 9.6mg/100mg | 82% |
| Precision Rolling | 74.8mg/100mg | ⇒ 8.8mg/100mg | 85% |
| Thread grinding machines | 48.2mg/100mg | ⇒ 4.8mg/100mg | 90% |
| Centralized treatment | 65.7mg/100mg | ⇒ 9.8mg/100mg | 85% |
* Flexible to adjust for available space and for required specifications.
Application example : Gear Grinder
Fluid type : Oil-base coolant
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TRAP-200-2F Magnet Conveyor Model TRAP-200-2F is equipped with 33 sheets of filtration (Neodymium) magnets and a sludge squeezing roller. Tank capacity – Dirty tank: 1249L, Clean tank: 742L. They are completely separate. Fluid delivery pump’s flow rate – Pump for Nozzle/Washing: 200L/min, for Dressing/Cooler: 100L/min, for Fine filtration: 200L/min, for Bachwashing: 40L/min. |
